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| [ Review ] | |
| JOURNAL OF SENSOR SCIENCE AND TECHNOLOGY - Vol. 34, No. 5, pp. 445-457 | |
| Abbreviation: J. Sens. Sci. Technol. | |
| ISSN: 1225-5475 (Print) 2093-7563 (Online) | |
| Print publication date 30 Sep 2025 | |
| Received 13 Aug 2025 Revised 27 Aug 2025 Accepted 29 Aug 2025 | |
| DOI: https://doi.org/10.46670/JSST.2025.34.5.445 | |
| Direct Surface Growth of Plasmonic Nanomaterials: A Novel Approach for SERS Sensing Applications | |
| 1Advanced Bio and Healthcare Materials Research Division, Korea Institute of Materials Science (KIMS), Changwon 51508, Republic of Korea | |
| 2School of Convergence Science and Technology, Medical Science and Engineering, Pohang University of Science and Technology (POSTECH), Pohang, 37673, Republic of Korea | |
| 3School of Biomedical Engineering, Korea University, Seoul, 02481, Republic of Korea | |
| Correspondence to : +jhs0626@kims.re.kr Contributed by footnote: *These authors contributed equally to this work. | |
ⓒ The Korean Sensors Society This is an Open Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License(https://creativecommons.org/licenses/by-nc/3.0/) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited. | |
Funding Information ▼ | |
Direct growth of plasmonic nanomaterials with controlled morphology, size, and spatial arrangement on the surface is an effective route to achieve robust surface-enhanced Raman scattering (SERS) sensor performance. Traditional fabrication strategies including seed-mediated and template-guided synthesis provide structural tunability but often require multistep processing and show limited substrate compatibility. This review focuses on direct surface growth methods that form plasmonic nanoarchitectures in situ on functional substrates. These approaches utilize substrate-adaptive chemical reactions to integrate synthesis and deposition into a single step, promoting strong adhesion, uniform coverage, and consistent SERS hotspot formation. By supporting branched, hierarchical, or interconnected plasmonic domains, it improves analyte access and electromagnetic field confinement for enhanced Raman signal amplification. Compatibility with flexible or porous surfaces and the removal of postsynthetic transfer steps improve reproducibility and scalability of SERS substrates. In addition, clean surface conditions achieved by modifier-free protocols reduce spectral interference and improve signal fidelity. These attributes collectively enable the development of reliable, quantitative SERS sensing platforms. The integration of such optimized substrates with advanced data processing and AI-assisted interpretation systems further supports standardized plasmonic sensing workflows across diverse analytical environments.
| Keywords: Direct growth, Plasmonic nanomaterials, Surface-enhanced Raman Spectroscopy (SERS), Label-free molecular detection |
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Plasmonic nanomaterials have become central to advanced optical sensing technologies owing to their exceptional ability to manipulate and amplify electromagnetic fields at the nanoscale [1]. This unique capability stems from localized surface plasmon resonance (LSPR), in which collective oscillations of conduction electrons in metallic nanostructures respond to incident light [2]. These electron oscillations are spatially confined near the nanostructure surface, creating intense electromagnetic field regions known as hotspots [3]. The dramatic field enhancement achieved in these regions enables ultrasensitive detection techniques such as surface-enhanced Raman scattering (SERS), which can provide enhancement factors reaching 108–1014 for trace-level molecular analysis [4].
To maximize these electromagnetic enhancements, the structural design of the plasmonic nanomaterials is critical. The particle morphology, geometric singularities, interparticle spacing, and array organization directly control the localization and intensity of electromagnetic fields [5,6]. Conventional fabrication strategies such as seed-mediated growth, template-assisted synthesis, and colloidal self-assembly have been extensively developed to achieve morphological control [7,8]. Although these approaches enable researchers to tailor nanostructure geometries and produce materials with high SERS activities, they often involve multistep processing.
Many of these methods require additional steps such as purification, ligand exchange, and postsynthetic immobilization, which can introduce structural irregularities or interfacial losses [9-11]. These complexities hinder reproducibility and limit seamless integration with practical sensing platforms. In practice, colloidal approaches often face recurring problems, such as batch-to-batch variability, uncontrolled aggregation, and weak adhesion to solid supports, all of which compromise sensing reliability.
To overcome these inherent limitations, the direct growth of plasmonic nanoarchitectures on substrates has emerged as a promising route that eliminates multistep processing by unifying synthesis and substrate integration. This approach ensures direct immobilization onto functional substrates, while achieving improved structural stability under controlled chemical conditions. Unlike conventional colloidal approaches that require particle transfer and postsynthesis immobilization steps, direct growth enables the formation of complex morphologies, such as branched, hierarchical, or interconnected domains, that support dense and spatially consistent hotspot networks ideal for SERS applications [12-14]. This advantage becomes particularly significant in solution-based direct growth, where reaction parameters such as precursor concentration, pH, and reductant type can be precisely tuned to exploit substrate–precursor interactions and achieve uniform nanoarchitecture formation without additional transfer steps.
In this review, we focus on solution-based synthesis approaches that enable the rational design of plasmonic nanoarchitectures optimized for SERS applications via direct growth methods. To provide a comprehensive context, conventional growth strategies, including seed-mediated colloidal synthesis and guided fabrication approaches, are also discussed for the comparative evaluation of performance and integration capabilities. Within this framework, particular emphasis is placed on approaches that streamline processing complexity and facilitate accessible hotspot formation with high enhancement performance. We examined diverse platform implementations, including paper-based diagnostics, needle-integrated sensing, well-plate screening, and wearable hydrogel devices. In this context, we highlight how advances in growth strategies, surface engineering, and structural reproducibility have contributed to the development of next-generation plasmonic sensors for reliable and ultrasensitive molecular detection.
Plasmonic nanomaterials with controlled morphology, size, and optical properties have been extensively synthesized using various conventional approaches [15-17]. These methods can be broadly categorized into two main strategies: colloidal synthesis and template-assisted fabrication. Colloidal approaches such as seed-mediated growth utilize preformed nanoparticle seeds as controlled nucleation sites to direct the systematic growth of larger structures with predetermined morphologies. Template-assisted strategies employ structural scaffolds, patterned surfaces, or confined geometries to guide nucleation and assembly, thereby providing enhanced spatial precision and uniformity.
Both approaches enable precise control over the key structural parameters that govern LSPR and SERS enhancement capabilities. The growth process is typically governed by four key determinants: (i) crystallographic orientation and surface facet expression; (ii) facet-selective adsorption of surfactants or stabilizing agents; (iii) reducing agent strength and reaction kinetics; and (iv) solution conditions, including pH, temperature, and precursor concentration [18-20]. Careful tuning of these parameters directs the atomic deposition pathways and facet expression, enabling controlled particle geometries (i.e., symmetry and aspect ratio) that govern LSPR and, in turn, the performance of plasmonic sensors.
Although these conventional methods have demonstrated remarkable success in producing high-quality plasmonic nanostructures, they often involve multiple processing steps, require specialized equipment, and face challenges in terms of large-area uniformity and substrate integration. Understanding these established approaches provides a foundation for appreciating the advantages of the direct growth methods discussed in subsequent sections.
Seed-mediated growth separates the nucleation and growth phases, providing enhanced control over size, shape, and structural uniformity. This method enables the systematic synthesis of various anisotropic architectures (Fig. 1) such as rods, cubes, bipyramids, and nanostars by controlling three key aspects: facet-surfactant interactions (Section 2.1.1), reducing agent selection and kinetics (Section 2.1.2), and solution conditions, including pH and environmental factors (Section 2.1.3). Each of these parameters offers distinct pathways for directing the growth and tailoring the resulting plasmonic properties.
The orientation of the crystal facets in the seed particles and selective surfactant adsorption critically determine the symmetry and growth direction of the nanostructures. Low-energy surfaces such as the {111} or {100} facets in single-crystalline gold seeds provide stable platforms for anisotropic atomic deposition [27]. Following this principle, specific combinations of surfactants and growth conditions can guide the formation of distinct morphologies by modulating the relative growth rates of the exposed facets [28].
A classic example is the synthesis of gold nanorods using cationic surfactant hexadecyltrimethylammonium bromide (CTAB), which strongly binds bromide ions to the {100} facets, selectively stabilizes them, and directs their growth into anisotropic rod structures [29]. In the synthesis of triangular gold nanoplates, citrate-stabilized seeds with slow reduction kinetics favor the expression of {111} facets, resulting in planar structures. Likewise, polyvinylpyrrolidone (PVP) preferentially binds to {100} facets, promoting the formation of well-defined cubic and star-shaped geometries [30,31]. Furthermore, seeds exposed to high-index facets such as {210} or {310} exhibit higher surface energies, which accelerate atom deposition and surface diffusion [32]. These geometries amplify the anisotropic growth and enhance the plasmonic activity by localizing electromagnetic fields in regions of high curvature.
Another widely explored aspect of seed-mediated synthesis is the modulation of the growth kinetics and particle anisotropy through the choice and combination of reducing agents [33]. Reducing agents not only determine the rate of metal ion reduction but also affect the directional growth and final morphology of plasmonic nanostructures. For instance, hydroquinone (HQ) reduces Au³⁺ to Au⁺ stepwise, modulating growth kinetics and enabling the formation of anisotropic structures [34].
Yoo et al. [35] systematically investigated the influence of the ratio of ascorbic acid (AA) to HQ on the shape and optical features of gold nanorods. Being a strong reducing agent, AA accelerates nucleation and promotes rapid isotropic growth, resulting in shorter rods with blue-shifted plasmonic peaks. In contrast, HQ enabled slower and more directional growth, yielding elongated rods with red-shifted LSPR features. Notably, combining AA and HQ at optimal ratios allowed for a dual-stage growth process that enhanced shape uniformity and broadened LSPR tunability across a wide spectral range.
In addition to this system, various reducing agents, such as sodium borohydride and hydroxylamine, have also been employed to tailor the reduction kinetics depending on their strength, nucleation behavior, and interaction with surfactants or metal precursors [36]. These comparative studies collectively highlight how adjusting the reduction kinetics enables fine control of the morphology and plasmonic resonance characteristics.
In addition to reducing agents, the pH and temperature of the growth solution also play significant roles in governing the reduction kinetics and surface chemistry during synthesis. Yazdani et al. [37] investigated the evolution of pH during citrate-mediated seed growth and reported its influence on the size and dispersity of the gold nanoparticles (AuNPs). Their study showed that higher pH tended to promote the formation of smaller and more monodisperse particles, whereas lower pH led to larger particles with broader distributions.
Similarly, temperature control in gold nanorods significantly affects the growth behavior, with elevated temperatures increasing both the length and diameter, leading to a reduced aspect ratio and compromised shape selectivity, whereas moderate temperatures favor controlled growth and enhanced uniformity [38]. These observations indicate that an elevated pH and optimized temperatures generally support monodisperse nucleation and suppress uncontrolled growth. Nevertheless, the specific influence of these parameters can vary depending on the reductant, metal precursor, and the overall reaction environment.
Additional tuning is possible through modifiers such as halide ions, secondary metal species, and reaction temperature, all of which influence the facet stabilization, etching behavior, and growth uniformity [39,40]. To achieve higher structural complexity, seed-mediated strategies can be combined with postsynthetic manipulations such as sacrificial templating to produce hierarchical architectures, including octahedra, chiral structures, and branched particles, which intensify local field enhancement and contribute to improved SERS performance [41,42].
Despite these capabilities, seed-mediated growth faces intrinsic limitations for practical SERS substrate fabrication: (i) large-area uniform deposition is difficult to achieve because of stochastic particle dispersion in colloidal solutions; (ii) immobilization onto solid substrates can induce particle aggregation, loss of active hotspots, or surface contamination, leading to reduced signal uniformity and reproducibility; and (iii) scaling the process while maintaining structural precision remains a challenge.
Template-assisted and substrate-integrated growth strategies have been developed to overcome these limitations. By directly guiding the formation of well-defined plasmonic nanoarchitectures on solid supports, these methods offer enhanced spatial control and improved sensing performance, as discussed in the following section.
Although solution-phase synthesis enables the formation of plasmonic nanostructures with diverse morphologies, the random distribution and aggregation of colloidal particles often limit their practical use in sensing applications. In particular, drop-cast or dried colloidal systems frequently suffer from heterogeneous analyte adsorption, uneven particle distribution, and coffee ring effects, all of which undermine spatial uniformity and signal reproducibility [43-45].
To overcome these limitations, guided fabrication strategies employ structural assistance, patterned templates, or substrate-anchored growth environments to direct the nucleation, assembly, and growth of plasmonic nanoarchitectures. These approaches improve spatial precision and enhance SERS performance across sensing areas. Representative strategies include nanoporous materials, mesoporous silica frameworks, block copolymer (BCP) self-assembly, nanoimprint lithography, and solution-phase assembly. Each strategy offers distinct advantages in terms of structural control, scalability, and compatibility with different substrates.
A classic example of confined-geometry fabrication is anodic aluminum oxide (AAO) templating, in which vertically aligned cylindrical pores serve as microreactors. In conventional AAO, the pore shape and spacing are coupled with the anodization parameters, limiting independent control over the geometry, periodicity, and orientation [46]. These confined channels enable the localized reduction of metal precursors, leading to the formation of one-dimensional nanostructures such as nanowires and nanotubes. The resulting morphology is governed by the deposition parameters and surface diffusion dynamics during growth. Moreover, annealing at elevated temperatures promoted Ostwald ripening, which narrowed the size distribution and enhanced structural uniformity throughout the array.
To overcome these geometrical constraints, Xu et al. [47] recently combined nanoimprinting and anodization to create programmable AAO templates that went beyond the usual circular pores, allowing stars, crosses, triangles, and other pore shapes with independently tunable spacings and array arrangements in both the lateral and vertical directions (Fig. 2 (a)). This strategy enables the free design of pore geometry, periodicity, and orientation. These templates are compatible with physical vapor deposition and electrochemical filling, allowing the fabrication of silver nanoparticle (AgNP) arrays, gold nanowires, and other plasmonic architectures with tailored shapes for high-performance SERS substrates.
Mesoporous silica frameworks are another widely used class of nanoporous scaffolds that incorporate plasmonic nanoarchitectures (Fig. 2 (b)) [48,49]. These materials generally possess well-ordered hexagonal pores, typically 2–10 nm in diameter, which function as confined reaction vessels for nanoparticle synthesis. The in-pore reduction of metal salts leads to the formation of highly dispersed plasmonic nanoparticles, with the particle size and loading density tunable by adjusting the pore dimensions and precursor concentrations.
Moreover, the abundant surface silanol groups can be chemically modified using silane coupling agents to introduce additional nucleation sites or tailor the interfacial properties. The combination of a high internal surface area and closely spaced nanoparticle domains facilitates strong plasmonic coupling and abundant hotspot generation, making these composites attractive platforms for SERS applications.
In addition to three-dimensional (3D) frameworks, two-dimensional approaches that use closely packed arrays of polystyrene or silica nanoparticles as monolayer templates can modulate the local deposition environment. This strategy produces distinct morphologies, such as hemispherical caps, crescent-like features, or triangular nanoplates, through growth driven by curvature and geometrical shadowing effects.
BCP self-assembly offers a modular route for constructing nanoscale plasmonic structures with high spatial regularity [50]. For example, diblock copolymers, such as PS-b-P4VP and PS-b-PEO, self-assemble into periodic nanodomains that template plasmonic nanoparticle growth when loaded with metal precursors. Adjusting the swelling conditions, solvent composition, or annealing parameters enables precise control of the domain size, spacing, and morphology.
Using this principle, Banbury et al. [51] self-assembled BCPs into lamellar, cylindrical, and gyroid microphases, selectively removing one polymer block and conformally depositing gold onto the remaining scaffold to generate 3D metamaterial-like freestanding porous networks with tunable morphologies and high uniformity, demonstrating reproducible, large-area SERS enhancement across four distinct nanoarchitectures (Fig. 2 (c)).
Importantly, the BCP scaffolds enable the direct formation of complex plasmonic architectures without relying on solvent evaporation or additional processing steps. They can be readily combined with other templating or lithographic methods such as AAO channels or colloidal sphere arrays to achieve multiscale architectures that harness both long-range order and local curvature effects. This versatility makes BCP-based strategies especially attractive for the scalable fabrication of plasmonic substrates for multiplexed sensing and spectrally tunable applications.
Nanoimprint lithography enables direct and scalable construction of plasmonic nanoarchitectures by mechanically transferring nanoscale features from hard or soft molds to a polymer resist, followed by curing by heat or ultraviolet exposure [52]. This method achieved a resolution below 10 nm and 3D grayscale patterning in a single step. Imprinted patterns can be converted into plasmonic architectures via metal deposition and lift-off, simplifying the workflow and reducing the reliance on wet chemistry and serial lithography. Mold reuse and roll-to-roll processing facilitate large-area production with high-fidelity replication. Uniform feature definition yielded homogeneous hotspot distributions and enhanced SERS sensitivity across substrates.
For example, Ge et al. [53] implemented room-temperature ultrasonic nanoimprinting using AAO templates to concentrate ultrasonic energy through nanoscale mold walls and drive metal flow into the pores, thus forming vertical nanorod arrays in a single deformation-driven step without high-temperature or cleanroom processing (Fig. 2 (d)). This method avoids oxidation and alloy formation, offers rapid and energy-efficient patterning across diverse metals, and can be seamlessly integrated with conventional microfabrication. After selectively etching away the AAO mold and sacrificial oxide layers, freestanding metal-oxide-metal nanorods were obtained, which exhibited uniform SERS enhancement across the wafer-scale substrates.
Solution-phase self-assembly provides a bottom-up approach to organize 3D plasmonic nanoparticles into ordered arrays or clustered hotspots by harnessing capillary, surface tension, electrostatic, and evaporation-driven forces [54-56]. Techniques such as convective flow assembly, meniscus-guided deposition, and Langmuir-Blodgett transfer enable the formation of densely packed plasmonic structures that boost the SERS sensitivity through collective plasmonic coupling.
For example, Whang et al. [57] used Langmuir-Blodgett transfer to deposit SiO2-tipped gold nanorods as a close-packed monolayer onto flexible substrates and then harnessed capillary-driven flow within the rod-rod cavities to draw analytes directly into the plasmonic hotspots, yielding a uniform SERS response across several square centimeters (Fig. 2 (e)).
Although this lithography-free, large-area patterning produces densely packed hotspot arrays, the transferred films often contain domain boundaries and show limited positional order beyond the millimeter scale. Additionally, the reliance on pre-synthesized nanoparticles introduces potential issues with surface contamination and particle aggregation during the assembly process.
More broadly, the template-assisted strategies discussed in this section provide precise spatial control by confining plasmonic growth within nanopores or patterned surfaces. However, they typically require multiple steps, such as template fabrication, precursor loading, reduction, and removal, and depend on costly equipment, such as thermal evaporator or atomic layer deposition system, limiting accessibility and scalability.
The following section explores how solution-based direct growth addresses these limitations through polymer-mediated reduction, ionic layer deposition, and in situ nucleation.
Recent advances in plasmonic nanomaterial fabrication have shifted towards substrate-integrated approaches that eliminate the need for complex templating. Solution-based direct growth represents this paradigm shift by enabling in situ nanoarchitecture formation directly on functional substrates, where metal salts and reductants react and local chemistry tuned by the precursor concentration, reductant type, pH, and temperature drives nucleation and growth without particle transfer or vacuum deposition. This approach works especially well on porous or irregular platforms, such as paper, membranes, or microneedles (MNs), where fluid retention and capillary flow guide structure formation. The resulting branched or sponge-like architectures featured dense plasmonic domains that delivered strong electromagnetic confinement and reproducible SERS enhancement.
Solution-based growth enables scalable, high-performance plasmonic sensing by streamlining the fabrication on flexible, low-cost substrates. The direct integration of plasmonic nanomaterials onto functional substrates has revolutionized SERS-based sensing platforms [58]. This direct growth strategy enhances stability, reproducibility, and hotspot density, which are critical for practical biosensing applications [59-61]. In this section, we categorize the recent advancements into four representative platforms: paper-based, needle-based, well-plate-integrated, and hydrogel-film-based SERS substrates. These platforms offer versatility in point-of-care diagnostics, wearable sensors, and high-throughput screening.
Paper-based SERS substrates have emerged as promising platforms because of their flexibility, low cost, capillarity-driven fluid handling, and suitability for field-deployable diagnostics. The direct growth of plasmonic nanoarchitectures on cellulose paper or fiber-based scaffolds eliminates the need for complex transfer or printing steps, significantly improving reproducibility and scalability.
One notable example is a 3D plasmonic coral nanoarchitecture (PCN) paper developed for label-free human urine sensing integrated with a deep learning model for cancer screening [62]. In this paper-type SERS platform, gold nanostructures were grown on cellulose acetate (CA) paper through a seed-mediated reduction process involving HAuCl₄and a mild reducing agent. Importantly, a hierarchical coral-like morphology emerged because of interparticle attachment mechanisms, in which small gold nanocrystallites nucleated and then aggregated in a directional and cooperative manner (Fig. 3 (a)). A hierarchical coral-like architecture composed of multiscale branches and interconnected nanopores was formed during the synthesis of the gold nanostructures, facilitating abundant hotspot formation (Fig. 3 (b)). The acquired SERS spectra achieved a classification accuracy exceeding 95% in differentiating normal, prostate cancer, and pancreatic cancer urine samples using a convolutional neural network (CNN)-based deep learning approach. Furthermore, Kim et al. [63] fabricated a 3D plasmonic gold nanopocket (3D-PGNP) structure on CA filter paper, enabling its direct integration with syringe filter devices for on-site analysis. Gold nanoarchitectures were synthesized directly on a CA filter paper through a spontaneous nucleation process involving a gold precursor and O-methylhydroxylamine hydrochloride (OMH) as the reducing agent. In contrast to conventional shape-controlled growth, gold ions are reduced and deposited uniformly across the substrate without preferential affinity for specific crystallographic facets. This uncontrolled deposition results in the formation of spherical polyhedral gold particles with an average diameter of 176 ± 26 nm, which are randomly distributed throughout the cellulose fiber matrix (Fig. 3 (c)). The spatial arrangement of these particles generated microscale voids, referred to as nanopockets, situated between adjacent nanostructures. These nanopockets played a dual functional role. First, they act as physical traps for microplastics (e.g., polystyrene and polyethylene) during syringe-based filtration. Second, the confined plasmonic cavities enhance the local electromagnetic field for SERS enhancement. This dual function significantly improves sensitivity and analyte capture efficiency, with a limit of detection (LOD) for polyethylene as low as 5.3 μg/mL (Fig. 3 (d)). These two approaches illustrate how distinct nanoarchitecture formation mechanisms can be strategically employed to optimize SERS performance and tailor the sensing platform to specific analytical applications. Moreover, Kim et al. [64] developed a label-free cellulose-based SERS biosensor for the early diagnosis of subarachnoid hemorrhage (SAH)-induced complications using human cerebrospinal fluid (CSF) samples. To enhance the nanoparticle-mediated LSPR effect, a pH-controlled functionalization step was incorporated into the successive ionic layer adsorption and reaction (SILAR) process, which enabled the dense and uniform growth of crystalline AuNPs on the paper substrate. In the process of SILAR synthesis, the cellulose surface was initially treated with polyethylenimine to form a positively charged interface, which promotes the electrostatic attraction of negatively charged Au⁺ ions during immersion in a HAuCl₄ solution. Subsequent immersion in a reducing agent solution triggered the in situ reduction of adsorbed Au ions into metallic nanoparticles. Repeating this cycle allowed for the controlled layering and growth of gold nanoarchitectures. Notably, by fine-tuning the pH of the precursor and reducing solutions, the nucleation rate, ion adsorption efficiency, and crystal uniformity were optimized, leading to a significantly enhanced SERS performance through improved hotspot density and LSPR uniformity. Clinically, the SERS biosensor demonstrated a diagnostic accuracy of more than 87% for classifying CSF samples from patients with cerebral vasospasm and hydrocephalus, with a signal variability of 19.3%.
Plasmonic needle-based SERS platforms offer a transformative approach for minimally invasive diagnostics, enabling the direct molecular analysis of tissues or biofluids with minimal patient discomfort [65,66]. By growing SERS-active nanoarchitectures directly onto needle surfaces, these platforms facilitate real-time signal acquisition, while maintaining structural integrity and reproducibility.
In a recent study, a plasmonic needle endoscopy system was developed by directly functionalizing the distal tip of a medical-grade endoscopic needle with 3D polyhedral gold nanostructures, thereby enabling real-time label-free in vivo SERS analysis of colorectal tissue during endoscopic procedures [67]. In this approach, gold nanostructures are directly synthesized on the distal tip of a stainless-steel endoscopic needle via polymer-mediated surface reduction. Initially, the needle surface was functionalized with dopamine, which is rich in amine and hydroxyl groups, serving as both a stabilizing interface and mildly reducing environment. Upon immersion in a HAuCl₄solution, the surface-bound functional groups facilitated the localized nucleation and growth of polyhedral gold nanocrystals. As shown in Fig. 4 (a), the fabricated plasmonic needle sensor (PNS) presents a stark contrast in morphology compared to the unmodified stainless-steel needle (SN). Notably, the high-density and uniformly distributed polyhedral gold nanoarchitectures in the PNS ensured high SERS activity (right panel in Fig. 4 (a)). Comparative SERS analysis of colorectal cancer (CRC) tissue and adjacent mucus revealed similar Raman signatures (Fig. 4 (b)), confirming that colonic mucus can serve as a reliable surrogate for tumor tissue. Recently, an SERS-based MN biosensing platform was developed for in situ and highly sensitive detection of tyrosinase (TYR), a critical enzymatic biomarker involved in melanin biosynthesis that is widely recognized for its diagnostic relevance in melanoma [68]. The SERS platform features a minimally invasive MN array functionalized with dual-purpose nanoparticle systems designed for target recognition and signal enhancement. To fabricate the sensing interface, the MN surface was chemically modified to support the robust immobilization of dopamine-functionalized AuNPs (DA-AuNPs). The catechol moieties present in dopamine play a dual role: they serve as mild reducing agents that facilitate the in situ nucleation and growth of gold nanoparticles, and act as strong adhesive ligands via the chelation of surface metal ions on the MN substrate. This resulted in a stable and uniform plasmonic coating that was precisely localized on the MN surface (Fig. 4 (c)). Upon insertion into the skin, endogenous TYR oxidizes dopamine to dopamine quinone, which reduces the binding efficiency of the SERS probes, resulting in quantifiable changes in the Raman signal intensity. The biosensor exhibited a broad linear detection range of 0.05 to 200 U/mL for TYR, with excellent anti-interference performance.
Together, these two platforms demonstrate the versatility of direct surface growth strategies for fabricating high-performance needle-based SERS biosensors. Although the endoscopic needle system utilizes polymer-mediated metal growth on rigid metallic substrates for tissue-level diagnostics, the MN array utilizes catechol-driven gold deposition on flexible polymer matrices to enable minimally invasive molecular sensing. These approaches highlight how surface chemistry and growth conditions can be tailored to specific device geometries and diagnostic targets, thereby broadening the scope of plasmonic SERS technologies for clinical applications.
To address the demand for parallelized molecular detection, direct-growth plasmonic substrates have been integrated into standard multiwell plate formats [69]. Direct in-well growth enables the controlled formation of hotspots and robust physical entrapment of analytes within confined plasmonic fields, thereby improving both reproducibility and detection sensitivity.
As a practical implementation of the direct-growth strategy, a 3D evolutionary gold nanoarchitecture (3D-EGN) was directly synthesized within a standard 96-well plate, facilitating whole urine-based multiplex cancer diagnosis and comprehensive metabolite profiling via SERS analysis (Fig. 5 (a)) [70]. To enable high-throughput liquid-phase sensing, a standard 96-well polystyrene plate was used as the substrate for the direct synthesis of 3D-EGN (Fig. 5 (b)). As shown in Fig. 5 (c), the synthesis was carried out directly on a 96-well plate via a three-step process: (i) formation of a nanoporous gold sponge (AuS) through in situ nucleation using a gold precursor and hydroxylamine in ethanol, (ii) attachment of AuNPs onto the AuS surface, and (iii) conformal lamination of a thin gold layer over the structure. In ethanol-rich environments, the nonselective surface adsorption and interaction of methyl groups with the gold surface attenuated directional growth, leading to low-surface-energy with reduced branch lengths and improved uniformity. These 3D nanoarchitectures created densely packed plasmonic hotspots that enabled direct metabolite profiling of untreated clinical urine samples. By utilizing CNN-based machine learning, the well-plate SERS platform successfully classified healthy and cancerous samples such as the prostate, lung, and bladder, achieving over 90% diagnostic accuracy.
In a complementary study, the plasmonic molecular entrapment (PME) technique was applied to the detection and quantification of methylated DNA as a key epigenetic biomarker in early stage cancer diagnosis [71]. Similar to 3D-EGN, this PME method utilizes a well-plate-grown AuNP substrate that physically captures DNA strands within plasmonic hotspots (Fig. 5 (d)). The PME system produced precise and consistent SERS signals for DNA sequences, with distinct peak patterns corresponding to adenine, guanine, thymine, and cytosine. The Raman intensity showed a strong linear correlation with the DNA concentration, as summarized in the calibration curves in Figs. 5 (e) and 5 (f). These results highlight the capability of well-plate-integrated plasmonic platforms to perform high-throughput, quantitative, and label-free biomolecular assays with excellent sensitivity and reproducibility. By enabling simultaneous analysis across multiple wells, such systems are ideally suited for scalable clinical diagnostics and screening applications, particularly in scenarios requiring rapid assessment of trace biomarkers in complex biological samples.
Hydrogel film-based wearable SERS platforms have garnered growing interest for noninvasive, real-time biofluid monitoring owing to their conformal skin contact, intrinsic moisture absorption, and compatibility with flexible formats [72,73]. These platforms utilize hydrogels as both sweat-collection interfaces and SERS-active substrates by embedding plasmonic nanomaterials into the hydrogel matrix. This design enables analyte enrichment and stable hotspot formation in a soft, biocompatible form ideal for continuous skin-mounted sensing.
Goh et al. [74] presented a wearable SERS patch that synergistically combined the unique properties of a silk fibroin film (SFF) and silver nanowires (AgNWs) for efficient molecular sensing in sweat. The SFF serves as a moisture-permeable interface, whereas the embedded AgNWs provide high-density plasmonic hotspots (Fig. 6 (a)). This architecture permits direct laser excitation through the dermal patch layer, enabling in situ detection of 2-fluoro-methamphetamine (2-FMA) using a methamphetamine analog. The wearable SERS platform achieved a detection limit of 50 ng/cm² and maintained linear signal response between 2.5 and 50 ng/cm² (Fig. 6 (b)). Notably, 2-FMA spiked in artificial sweat was detected on cadaver skin after patch application without removal, thereby expanding its potential for noninvasive forensic and clinical use.
Expanding on this concept, a hydroxyethyl cellulose-based polyacrylamide (HAP) hydrogel SERS sensor was designed to achieve ultrasensitive detection of β-adrenergic stimulants, such as clenbuterol, in sweat [75]. As illustrated in Fig. 6 (c), hydroxyethyl cellulose (HEC) was used as the structural backbone for embedding AgNPs, which were synthesized in situ via reduction of AgNO₃and stabilized with disodium citrate. The resulting HEC-AgNP colloid was photocrosslinked with acrylamide to form a flexible skin-adherent hydrogel. The porous mesh structure and hydrophilic nature of the hydrogel enabled the rapid absorption of sweat, promoting the localized enrichment of analytes near the plasmonic hotspots. The wearable sensor demonstrated a rapid response time of under 10 s and achieved a low detection limit of 9.4 × 10⁻⁹ g/L for clenbuterol, with a linear detection range from 10⁻³ to 10⁻⁸ g/L (Fig. 6 (d)). The abundant hydroxyl and carboxyl groups in the HAP hydrogel matrix not only improved the mechanical strength and sweat adsorption but also enhanced skin adhesion through hydrogen bonding, ensuring stable signal acquisition during movement.
The evolution of plasmonic nanomaterials has significantly advanced the field of SERS-based molecular sensing, particularly through innovations in structural design and substrate integration. Conventional fabrication methods such as seed-mediated growth, template-assisted synthesis, and colloidal assembly have enabled precise control over nanostructure shape and size; however, their multistep fabrication processes, limited substrate compatibility, and postsynthetic immobilization requirements often hinder their reproducibility, scalability, and real-world applicability.
To overcome these limitations, direct surface-growth approaches have emerged as powerful alternatives that integrate nanomaterial synthesis and substrate deposition into a single step. Unlike template-assisted methods, which rely on preformed scaffolds or patterns, direct growth leverages in-solution chemical reactions to fabricate branched, porous, or sponge-like plasmonic architectures directly on diverse substrates, including paper, MNs, hydrogel films, and multiwell plates. This direct growth strategy ensures uniform hotspot formation, strong substrate adhesion, and enhanced plasmonic field confinement, which are critical for achieving high sensitivity and signal stability in SERS applications.
Recent advancements across diverse substrate platforms (e.g., paper-based, needle-integrated, well-plate, and hydrogel systems) for biofluid analysis, in vivo diagnostics, high-throughput screening, and wearable biosensing have demonstrated the broad utility and clinical relevance of this fabrication paradigm. These platforms benefit from clean and accessible surface conditions achieved through simplified fabrication protocols, which support consistent analyte adsorption and improve the compatibility with AI-assisted spectral interpretation.
In summary, the direct growth of plasmonic nanoarchitectures represents a paradigm shift in SERS sensor design by simplifying fabrication, enhancing structural reproducibility, and enabling diverse biomedical and environmental applications. Nevertheless, several challenges remain, including achieving consistent reproducibility across diverse substrate materials, developing cost-effective scalable fabrication processes suitable for commercial manufacturing, and establishing standardized protocols for performance evaluation and quality control. As fabrication techniques continue to mature and integrate with data-driven analysis tools, direct-growth platforms are expected to play a central role in the development of next-generation, scalable, and intelligent molecular sensing systems.
In future, several key research areas will require attention, including developing universal fabrication protocols that ensure consistent performance across diverse substrate materials, advancing real-time AI integration for instant molecular detection with automated data interpretation and pattern recognition, establishing standardized performance metrics and benchmarking methods for reliable commercial validation, and exploring scalable manufacturing approaches suitable for the mass production of flexible and wearable sensing platforms.
Rowoon Park: Conceptualization, Investigation, Writing - original draft, Writing - review and editing, Visualization. Seungki Lee: Conceptualization, Investigation, Writing - original draft. Writing - review and editing, Visualization. Ho Sang Jung: Funding acquisition, Supervision, Project administration, Writing - original draft, Writing - review and editing.
The authors declare that they have no competing financial interests or personal relationships that may have influenced the work reported in this study.
This work was supported by Bio&Medical Technology Development Program of the National Research Foundation (NRF) funded by the Korean government (MSIT) (RS-202400399341), the National R&D Program through the National Research Foundation of Korea (NRF) funded by Ministry of Science and ICT (RS-2024−00405574, RS-2024−00462912), and the Technology Innovation Program (RS-2024−00432381) funded by the Ministry of Trade, Industry & Energy (MOTIE, Korea). This study was supported by the Fundamental Research Program (grant number PNKA580) of the Korea Institute of Materials Science (KIMS).
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Rowoon Park received his Ph.D. in Cognitive Mechatronics Engineering from Pusan National University and is a postdoctoral researcher at the Korea Institute of Materials Science. His work focuses on plasmonic SERS platforms, molecular sensing, and biofluid-based disease diagnostics. He is particularly interested in developing ultrasensitive SERS substrates and integrating AI-driven analysis to improve the precision and efficiency of health monitoring technologies.
Seungki Lee received his Ph.D. in Life Science from the University of Seoul in 2022. He is currently working as a postdoctoral research associate at the Korea Institute of Materials Science. He is now developing plasmonic biosensors through solution-based chemistry and integration with AI-driven spectral analysis of biomarkers. His research interests include the artificial olfactory system, quantum biosensing, and AI-integrated spectroscopic analysis of biomolecules.
Prof. Ho Sang Jung is an associate professor in the School of Biomedical Engineering at Korea University and an adjunct professor at Pohang University of Science and Technology (POSTECH). He received his B.Sc. (2011) and Ph.D. (2016) degrees in Materials Science and Engineering from POSTECH. His research focuses on the development of nano-biomaterials, biomedical sensors, and applied spectroscopy.
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